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Two Shot Moulding Services: Major Benefits

2019-05-21 14:54:53

Two shot moulding concerns the production of complex mouldings using two different polymers at the same instance during one machine cycle. This enables you to come up with innovative mouldings that are of superior quality and can be produced in much lesser time. The best part is that you can make use of two different colors and even two different materials to come up with a product that meets your requirements. The best example of such a type of moulding is a handle that requires a soft grip area. For the same, two to varying parts of the moulding can be moulded by the use of one machine and that too in a single tool and single process. 


The most important element in two shot moulding services is undoubtedly the tool design. To ensure efficiency in the process, mould tools must be created in such a manner that they have two clearly separated component cavities. Furthermore, these mould tools must be rotatable at 180 degrees so that they are perfectly in line with the two injection units. This can also be done through a core back process wherein the cavity can be extended by simply pulling a slide and the injection of the second component. 

There are more than just a few benefits of using two shot moulding services; some of them have been discussed below. 

1. Simple Procedure: 

Needless to say, this is a considerably easy process which entails the injecting of one material into the mold for making up the first section of the product. Post this; a different yet compatible material is injected for color, additional parts, or more. 


2. Cost-effective Procedure with Reduced Labor:

Since this is a two-step process that only requires one machine cycle as against multiple cycles, shifting the primary mold out of the way and putting in the second one costs much lesser and also utilizes much lesser labor hours for making the final product. This technique is far less expensive for any production run and can deliver more numbers of items per run. 


3. Good Quality Products: 

Two shot injection services considerably enhance the color quality as against the regular painting process which easily gets wiped off. This not only eliminated the requirement to paint but also extends the color life. As a result, the final product appears of better quality which attracts consumers and increases sales. Furthermore, two shot moulding joins two different materials within just one process; thus, it creates a robust bond without there being any need for adhesives. Additionally, the ergonomic design of the products enables efficiency in fittings by minimizing misalignments.


4. Versatile Process: 

Two injection moulding services are utilized across various industries such as medical, aerospace, automotive, consumer, military, and more. The durability of products manufactured via two shot moulding process is simply unquestionable- be it something like a baby feeding bottle or high-grade military equipment.


These are a few major benefits of two shot moulding services. However, if you want to ensure that you get all the aforementioned benefits, it is necessary that you do the necessary research to find a reliable and reputed provider of these services so that the output is of unquestionable quality. 

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